The Laminators


  • Bi- Laminate capable
  • Tri- Laminate capable
  • Gas premixer for variable flame adjustment
  • Optional Bowed roll to spread the web
  • Water cooled rolls
  • Optional digital nip gap read out
  • AC vector motors and drives


Guide to Slitting Methods

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Four Roll Flame Laminator



Four Roll Flame Laminator

The above laminator is a Dual Burner Four Roll Flame Laminator designed to laminate three webs to fabricate a Three Ply Lamination at two nip points. Two Ply lamination at the first nip point and add a third ply at the second nip point. These laminations can consist of foams and fabrics, vinyl goods and insulating materials on a roll to roll basis.

Machinery Included:

  • Overhead Foam Unwind
  • Floor Mounted Unwind for Vinyl
  • Single Burner Flame Laminator Head
  • A-Frame Center Winder

US Webcon offers a complete set of Flame Laminating equipment and machinery to meet your production needs with numerous features and options to fit your specific requirements. This Flame laminator is designed to laminate one web material to another by impinging a gas flame against one surface causing that surface to either melt or change state. This creates an adhesive that will bond the two webs together making a 2 ply construction when passed through a common nip point and then a third web can be added at a second nip station.



flame lamination

The above picture the exit end of the four roll Flame Laminator and Surface Wind

Possible Laminations :

  • Polyurethanes to Fabric and Vinyl
  • Polyethylene Foam to Foam to build up thickness
  • Polyethylene Foam to Polyethylene Foam
  • Polyethylene Foam to Carpet and Vinyl
  • Polypropylene foam to foam
  • Geonet to Geotextiles

Industries served

  • Sports and Gymnastics
  • Automotive Seating
  • Automotive Head Liner
  • Military
  • Garments
  • Insulation

Related Products:


  • Web handling for continuous operation
  • Accumulators
  • Recipe systems
  • Infeed systems with edge guiding and foam tension control
  • Full pollution control system
  • Impulse Butt Splicer for foam

US Webcon can modify the above design to meet your specific needs and requirements.  Call us to discuss your application with one of our engineers at (570) 644-1401.


U.S. Webcon 138 Miles Road Paxinos, PA 17860 USA
Phone: (570) 644-1401 Fax: (570) 644-1404