Flame Laminators


  • Tri- Laminate capable
  • High capacity brass insert type burner
  • Gas premixer for variable flame adjustment
  • Bowed roll to spread the web
  • Water cooled laminator rolls
  • Digital nip gap read out
  • AC vector motors and drives


Guide to Slitting Methods

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Dual Burner Polyethylene Flame/Foam Laminator



Polyethylene flame foam two burn trilaminator
The above laminator is a Heavy Duty Dual Burner Three Roll Flame Laminator designed to laminate three crosslink polyethylene foam webs to fabricate a very thick 3 ply tri-lamination as it passes through two successive nip points in a single pass. This machine was designed primarily to laminate poly foam for the sports, gymnastic and wrestling mat industry.

Machinery Included:

  • Three Position Unwind Infeed Frame
  • Dual Burner Three Roll Flame Laminator Head
  • A-Frame Center Winder

US Webcon offers a complete line of Flame Laminating equipment and machinery to meet your production needs with numerous features and options to fit your specific requirements. This heavy duty Flame laminator is designed to laminate three web material together by impinging a gas flame against one surface and then the other causing those surfaces to either melt or change state. This creates an adhesive that will bond the three webs together making a 3 ply construction as it passes successively through two nip points in a single pass.


foam trilaminator entry

The above picture shows the entire polyethylene flame lamination line from the unwind end showing three floor pick up unwinds, pull roll, tension control system and three roll flame laminator. This set up will efficiently fabricate a 3 Ply foam tri-lamination.

Industries Served:

  • Sports Mats
  • Gymnastic
  • Cheerleader
  • Wrestling

Possible Laminations:

  • Foam to foam
  • Foam to Fabric
  • Foam to Vinyl
  • Geotextile to a Geonet
  • Polyethylene Foam to Foam to build up thickness
  • Very thick laminations



Laminator Burn Out

The above picture shows the burner after flame ignition in the home position ready to initiate burner roll over and the start of laminating.


Flame Laminator Burner In
The above picture shows the burner rolled over in the lamination position melting the surface of the foam just prior to being laminated to a carpet material as it passes through the laminator nips.



  • Web handling for continuous operation
  • Accumulators
  • Recipe systems
  • Infeed systems with edge guiding and foam tension control
  • Full pollution control system
  • Impulse Butt Splicer for foam

Related Products:


US Webcon can modify the above design to meet your specific needs and requirements.  Call us to discuss your application with one of our engineers at (570) 644-1401





U.S. Webcon 138 Miles Road Paxinos, PA 17860 USA
Phone: (570) 644-1401 Fax: (570) 644-1404
e-mail: customerservice@uswebcon.com